SOUS-TRAITANCE Sérialisation Surtout, pour mener à bien ce très positifs. Les données créées lot, d’amplifier la surveillance 4.0 », analyse Nicolas Perrin. projet, le groupe a embauché par la traçabilité permettent, des process, de renouveler des « Au vu de notre expérience, 4 personnes, capables notam- par exemple, de réaliser des machines obsolètes sur le bud- nous pouvons dire, aujourd’hui, ment de qualifier et valider le tableaux de bord et d’optimi- get sérialisation… « En s’enga- que le projet est très structurant matériel », indique, pour sa part, ser au mieux la production geant dans ces démarches, et fédérateur », conclut Jean- Pierre Banzet (Synerlab). en temps réel. Antares Vision qui entraînent beaucoup de François Hilaire (Recipharm). ■ Les impacts sur l’organisation relève, aussi, l’intérêt de pouvoir connexions et d’échanges de générale ne sont pas toujours automatiser certaines tâches données, le laboratoire franchit Sabine Carantino lourds, ils peuvent être aussi comme la saisie de données de un grand pas vers l’industrie Zeiser, it has developed a down,” explains Jean-François to the changes in the work The impact on the general very open, universal software Hilaire (Recipharm). “The habits, it is also necessary organization is not always solution, the MedTracker, teams must be aware of the for the line operators and heavy, it can also be very which perfectly suits the needs fact that they must perform maintenance technicians to positive. The data created of the CDMOs that work with supplementary adjustments on gain in expertise. Currently, by traceability makes it multiple customers. the new machines,” says Jean- they must also be able to be possible, for example, to 90 Michel Taulet (Unither). The highly responsive. Indeed, create dashboards and teams also need to admit that, as long as the European optimize production in real Reviewing production upon the installation of the regulations are not definitively time. Antares Vision also organization serialization and aggregation in place, the equipped lines notes the interest of being solutions, line productivity do not serialize permanently. able to automate certain Another very important drops by 5% on average In the laboratories which tasks such as entering batch requirement is the (during the first batch or are the most advanced in data, being able to amplify necessary rearrangement batches) and then gets back the process, there is already process monitoring, to renew of the packaging lines and to normal. The management dedicated staff (often even a obsolete machines within production modes. In addition of box ejections, because consultant) initially trained by the serialization budget... to the necessary hardware of non-compliance after suppliers, and then through “By committing to these investments, laboratories must the serialization operation, internal trainings. “Training procedures, which lead to a often modify their installations requires a lot of rigour to is absolutely necessary, lot of connections and data in order to be able to fit into the tolerance limits but expertise also needs to exchange, the laboratory integrate new equipment and agreed with laboratories be developed,” says Jean- takes a big step forward optimize the whole. They (+ or - 2% on average). For François Hilaire (Recipharm). towards industry 4.0,” have to review their way of the first serialized batches “We develop training courses. Nicolas Perrin points out. working. “It was extremely at its site in Colomiers, Above all, to complete this “Considering our experience, complicated when 5 years Unither reported a tolerance project successfully, the group we can currently say that ago we had start on a white of less than 0.5%! In this has hired 4 persons able the project is very structuring page and to build a business necessary reorganization, the to qualify and validate the and unifying,” Jean-François model before the European human factor is absolutely equipment,” Pierre Banzet Hilaire (Recipharm) Directive had been laid essential because, in addition (Synerlab) says. concludes. ■ Avril / Mai / Juin - 2018Doses 71 /Le Magazine du Packaging des Produits de Santé